Analog vs. stepper motors in industrial control
In the process of daily life and industrial production control, it is necessary to pay attention to a variety of states in real time, some of which can be described very simply, such as whether a coin is facing up, whether a door is open, whether it is raining today, whether there are workers in the factory asking for leave, etc., can be simply described with or not. But such a description may not be detailed enough, just like the opening and closing of a valve, we only use the two states of open and closed, which is not very good for our monitoring needs. Because the valve is half open and fully open, both are open, and there is no way to distinguish between this description, so the valve opening will be used to describe this problem in the actual control. Especially in the continuous production process, it is often required to collect and control some physical quantities such as voltage, current, pressure, speed, flow, etc., which are continuously changed with time. In the field of control, these physical quantities that change continuously over time are called analog quantities.
The sensor can convert the detected analog quantity into a current or voltage signal, and then output this signal to the host computer. In this way, the host computer can control and adjust the motor and other actuators through the change of analog quantity. You can imagine a scenario, a floor water supply system, using a pressure sensor to monitor the water pressure of the pipe, and adjusting the power of the pump through the host computer. Water pressure is a typical analog quantity, and the sensor can convert this signal into current or voltage output to the host computer, and the host computer can process it through this signal. This is an analogue application.
In the above scenario, all information processing and calculation are completed by the host computer. The host computer can use the communication protocol to pass the parameters to the lower device, of course, it can also use the analog quantity to pass it.
So how to use analog quantities to control the motor, for example, there is such a scenario, in a gas pipeline system, the PLC detects the pipeline pressure, and the PLC maps the target opening of the valve with the current signal of 4-20mA, and then transmits it to the motor. In gas systems, a current signal of 4-20mA is often used for safety and transmission stability. This technology that controls the position of the motor by analog quantity is called analog positioning. PMC007 series closed-loop stepper all-in-one machine, built-in analog positioning function, configured in the all-in-one machine in advance, you can directly use the analog signal of 4-20mA to control the position of motor rotation, so as to change the opening of the valve.
The PMC007 all-in-one machine not only supports 4-20mA current signal, but also supports 0-10V (or 0-3.3V) voltage signal.
Briefly simulate the actual scenario. Because the PMC007 all-in-one also supports voltage signals, it can be directly controlled by using the 5V output that comes with the all-in-one machine. As shown in the figure, a potentiometer is used here for voltage regulation. In the case of relatively simple business scenarios (such as stirring, etc.), the host computer can be omitted, saving costs and space.
The PMC007 all-in-one machine is used alone for analog positioning control
In addition to analog positioning, analog speed regulation is also used in industrial control, that is, the technology of using analog quantity to control the speed of the motor. The PMC007 series also supports analog speed regulation. As shown in the figure, it is a PMC007 aviation plug-in all-in-one machine to control the blowing test strength in the manufacture of hull parts of a ship.
Use the analog speed regulation to control the intensity of the blowing test
Speed test of analog speed regulation at 0-10V percentage